Floor Operations Process
Order: 1
operations
1) Floor Operations Key
- Top Piority is Safety
- Top risk is large block falling or injury lifting
- Block Super Highway Must be Cleared
- Forklift moving the biggest blocks 3.6m
- Any block causes a lot of delay
- Key Focus
- Casual dedicated to keeping "Super Highway Clear"
- Equipment
- Block splitter in hand
- Trolley / Pallet Jack
- Throw Big
- Broom with sweep
- Operator / Casual to precut blocks
- Trolley to move offcuts
- Runs the Crusher often to prevent bulid up. 1x a day
- In between run.
- Casual Level (2) to cut up blocks for easy recycling
- Casual Level (2) to cut up blocks for easy recycling
2) Stop the line (LEAN)
- Any employee can 'Stop the Line' for production issues.
- Management will address the issue
- All the way to the top
- Line will not restart until a plan has been in plan
3) Standards and Process Score Keeper
- Watch the KPIs
- Take note of the score
- Coach If needed on Pros and Cons
4) Onboarding
- Show the task or video
- with points
- Explain
- Expectation: time + result
- Standards
- Watch and Measure - The trainee do the work
- Feedback
- Point out improvements
- measure
- Review
- 20% faster at the end of the day
Created: 06:48 26-02-2026
Updated: 07:23 19-05-2026
Updated: 07:23 19-05-2026