A) Walker Stacker Level 1 (*)

1. Standards
   1. No more than 80kg
   2. Lift Standard 1 block or 1 pallet 1.2x1.2m , no more than 60cm off the ground. 
      1.  
      2. Load Truck 
      3. Load Table
   3. Only smooth flat surfaces 
2. Training Program 
   1. Before Operation
      1. Equipment Check 
      2. Surrounding Area Check 
      3. Factory Route Layout check
         1. Debris
         2. Blockage 
      4. Personal health 
         1. Under influence of drugs / alcohol 
         2. Exhausted 
         3. Unskilled for the task 
         4. Not confident 
      5. Top Risks 
         1. People
         2. Objectives
         3. User themselves 
             
   2. Operations -
      1. Turning on 
      2. Forward and Backwards
      3. Turning
      4. Picking a load from the ground / pallet 
      5. Moving and viewing safetly
      6. Placing 
      7. Disengaging
   3. Functional 
      1. Picking up (1) Block from stack
      2. Loading on table 
   4. OJT supervision 
      1. Forklift license
         1. 1 hour - dedicated training  
      2. No Forklift license -  
         1. 2 hours - dedicated training
         2. 2 hours - Operator watching
             
   5. Ongoing Safety and Efficiency Coach 
       

Part 1 - Pick up Pallet 
https://www.dropbox.com/scl/fi/4lvmxya83kp6zrdph9rq4/Training-Video-Pick-up-Pallet.mp4?rlkey=xogcygazxg75v3q6vzcf5s62i&dl=0

Part 2 - Load onto Truck

https://www.dropbox.com/scl/fi/hy8803pgse66eop5cf6o2/Training-Video-Loading-Pallet.mp4?rlkey=gf400tfpf9hr7ot4g1424r6p4&dl=0

B) Hot WireCutter Level 1 

1. Standards 
   1. Do setups for blocks 
   2. Straight Cut (Vertical / Horizontal)  
   3. Sheet Cuts 
   4. Off cut run 
2. Setup and Safety
   1. Injury by Hot wire
   2. Injury by gantry / fingers   
   3. Slip and falling 
      1. Correct equipment
      2. Falling on the table  
   4. Injury by lifting
   5. Placing the blocks  
3. Operations 
   1. Straight cut Horizonal  
   2. Straight cut Vertical 
   3. Return of Gantry safely 
   4. Sheets cut 
   5. Removal of offcuts 
   6. Moving the Finish Product 

C) Foam Recycler Level 1 

1. Turn on machine
   
   Step 1 -Test Stop/start equipment whilst emergency stop button is in for power isolation
   
   Step 2 - Change to Chisel to ensure Extrusion Head Port is clear

   Step 3 - By adjusting 4 clamps to ensure extrusion head is closed and locked

   Step 5 - Ensure vent fan is operating

   Step 6- Turn on Shatter and transfer Blower [ DO NOT FILL OVER 3/4 on SIGHT GLASS]

   Step 7-When all 3 temperature gauges reach target (Set by Management) then turn on Press
   Out/Extruder switches

   CLEARING BLOCKAGES

   (5) DO NOT open Electrical Cabinet - Check foam is transferring from shatter to blower via
   suction inlet

   Turn off machine
   
   Step 1 - Bag/hopper should empty out in 10-12 minutes

   Step 2 - It may be required to bang metal chute underneath bag to dislodge any foam Caught up
   in bag

   Step 5 - Clean up area
    

https://www.dropbox.com/scl/fi/xg39edny6m9zp125q04r0/WALKER-STACKER-LEVEL-1-Training-Course.docx?rlkey=txpvmqox9irs9uyru28u0dntb&dl=0