https://www.dropbox.com/scl/fi/xg39edny6m9zp125q04r0/WALKER-STACKER-LEVEL-1-Training-Course.docx?rlkey=txpvmqox9irs9uyru28u0dntb&dl=0

B) WireCutter 102: Setups 

https://www.dropbox.com/scl/fi/dpk4t03tvh3tsd99go4nl/201-Casual-Setups.mkv?rlkey=5vwxcozr8m4qq6ipeg81zmyn8&dl=0

1. Standards 
   1. Do setups for blocks 
   2. Straight Cut (Vertical / Horizontal)  
   3. Sheet Cuts 
   4. Off cut run 
      
       
2. Setup and Safety
   1. Injury by Hot wire
   2. Injury by gantry / fingers   
   3. Slip and falling 
      1. Correct equipment
      2. Falling on the table  
   4. Injury by lifting
   5. Placing the blocks  
      
       
3. Operations 
   1. Straight cut Horizonal  
   2. Straight cut Vertical 
   3. Return of Gantry safely 
   4. Sheets cut 
   5. Removal of offcuts 
   6. Moving the Finish Product 
       
4. Passing Standard
   1. V22 Update. 
   2. Waste Cut 50mm Sheets. OJT
       
   3. Create A Block: 360mm x 120mm x 63mm
      1. Cut Sheets
         1. 15mm x 2 and 25mm x 1
             
   4. Top 5 Cuts OJT with supervisior  
      1. LYNAS
      2. Stratco
      3. Sipforms
      4. Alutech
      5. BnD Doors 

Mach 3

- Fast Jog - G00 X0 Y0   (go to x=0, y=0 fast jog)
- G90 - Absolute position set 
- Offline mode - simulate the cut without signals. 

C) Foam Recycler Level 1 

1. Turn on machine
   
   Step 1 -Test Stop/start equipment whilst emergency stop button is in for power isolation
   
   Step 2 - Change to Chisel to ensure Extrusion Head Port is clear

   Step 3 - By adjusting 4 clamps to ensure extrusion head is closed and locked

   Step 5 - Ensure vent fan is operating

   Step 6- Turn on Shatter and transfer Blower [ DO NOT FILL OVER 3/4 on SIGHT GLASS]

   Step 7-When all 3 temperature gauges reach target (Set by Management) then turn on Press
   Out/Extruder switches

   CLEARING BLOCKAGES

   (5) DO NOT open Electrical Cabinet - Check foam is transferring from shatter to blower via
   suction inlet

   Turn off machine
   
   Step 1 - Bag/hopper should empty out in 10-12 minutes

   Step 2 - It may be required to bang metal chute underneath bag to dislodge any foam Caught up
   in bag

   Step 5 - Clean up area